ENERGY SAVING BAND HEATERS

Name: ENERGY SAVING BAND HEATERS - JB Heater
Rating: 5.00 (1 reviews)

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JB Heater’s Unique Energy Saving Ceramic Band Heaters are Specifically designed and engineered to meet the ever increasing demand for energy conservation and to improve operation efficiency capable of generating higher temperature essential to process today’s high temperature resins.

Energy Conservation is achieved by using 1″ thick Ceramic fiber insulating blanket on the outer surface increasing the overall outer diameter by 2″(Minimum Length Required is 4″). Reducing power consumption upto 30% because of low thermal conductivity of the ceramic fiber insulation, the external surface temperature of the insulation plus ceramic band heater is approximately 80°C while running the inside surface temperature at 300°C

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Delivers in: 3-7 Working Days Shipping & Return

Category: BAND HEATERS

FEATURES

✦ Saving Energy Up to 30%
✦ Reduce Wattage of Heater
✦ More Uniform Heating
✦ Less Down time increases Productivity
✦ Reduced Preheating time of Machine
✦ Heater cost is recover in shorter time
✦ Cool working atmosphere for operator
✦ Overall Outer diameter increases by 2″ (50 mm)

APPLICATION

✦ Injection Molding Machine
✦ Blow Molding Machine
✦ Extrusion Line

Technical Specification

Resistance	+10% -5%	Overall Thickness	40 mm
Wattage	+5% -10%	Minimum Dia.	90 mm
Max. Watt Density	8 watts / sq.cm	Minimum Width	100 mm
Voltage	220V AC to 480V AC	Width – Normal	Multiple of 15 + 6mm
Maximum Temp	800 ^oC	Std. gap between edges	5 to 10 mm

Installation and Maintainance

✦ Ceramic Band Heaters are very flexible and can be made in large widths and one-piece construction for easy installation eliminating heat losses between narrow bands and sharply reducing labor cost in installation
✦ Before installation & during operation, the surface of the barrel and ceramic band heater must be clean and free from all contaminants that might liquefy under heat and find there way into the heater elements, carbonizing and becoming conductive. The smallest amount of contamination can cause electrical shorts creating heater failure
Tighten the Allen bolt until the serrated edges become firmly in direct contact with the barrel to get the uniform contact. Do not over tighten, as to the point where serrated edges begin to collapse and thrust outwards. Unlike all other types of band heaters, Ceramic heater works on conduction and radiation principle and they do not require the same clamping force essential on all other types of band heaters
✦ To prevent the overheating and heater failure, adequate temperature controllers should be installed. Thermocouples must be kept free of contaminants and checked for good response to temperature changes. A bad thermocouple can be the cause of destroying an entire heating Zone
✦ Keep all electrical connections properly protected to avoid accident
✦ Never perform any type of service on heaters without disconnecting all electrical power
✦ Incorrect wiring is a common cause in heater burn out
✦ Qualified person should do the electrical wiring of heaters

1 review for ENERGY SAVING BAND HEATERS

Rated 5 out of 5

Nexgen – October 20, 2024

Jb Heater Works manufacturer all kind of industrial heater, thermocouple and water manifold and hydraulic hose pipe.